Case Studies

Industrial project experience in demanding operating conditions

Browse documented applications by industry, equipment or operating problem, then review the protection logic and related technical content.

CementRotary kiln shell

Cement Kiln Shell Thermal-Insulation Project

Operating problem: Continuous heat, thermal cycling and external heat loss around a rotating kiln shell.
Equipment: Rotary kiln shell

Clean and prepare the substrate, establish a compatible protective base and build a continuous thermal-control layer around accessible surfaces.

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Power & Environmental EquipmentFinned-tube heat exchanger

Flue-Gas Heat Exchanger Corrosion Protection

Operating problem: Water-bearing flue gas, acidic condensate, particulates and complex finned-tube geometry.
Equipment: Finned-tube heat exchanger

Use condition-based surface preparation, reinforce joints and edges, and apply a continuous barrier suited to the identified exposure.

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PetrochemicalVertical storage tank

Petrochemical Storage Tank Exterior Protection

Operating problem: Outdoor solar exposure, industrial atmosphere and chloride-bearing coastal conditions.
Equipment: Vertical storage tank

Use condition-based surface preparation, reinforce joints and edges, and apply a continuous barrier suited to the identified exposure.

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Coal ChemicalGasifier waterwall

Coal-Chemical Gasifier Waterwall Protection

Operating problem: High temperature, steam erosion, corrosive components and tar deposition on a gasifier waterwall.
Equipment: Gasifier waterwall

Remove deposits and unstable material, prepare the metal surface and use a protective build compatible with heat, cycling and local wear.

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SteelAnnealing furnace wall and radiant tubes

Annealing Furnace Wall and Radiant-Tube Protection

Operating problem: High temperature, repeated thermal cycling and deposits on furnace walls, rollers and radiant tubes.
Equipment: Annealing furnace wall and radiant tubes

Remove deposits and unstable material, prepare the metal surface and use a protective build compatible with heat, cycling and local wear.

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SteelHigh-temperature furnace and rollers

High-Temperature Furnace Coking, Wear and Application

Operating problem: High temperature, repeated thermal cycling and deposits on furnace walls, rollers and radiant tubes.
Equipment: High-temperature furnace and rollers

Remove deposits and unstable material, prepare the metal surface and use a protective build compatible with heat, cycling and local wear.

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PetrochemicalHot process vessel and pipework

High-Temperature Process Equipment Insulation Review

Operating problem: Radiant heat, heat transfer through a metal shell and restricted access around hot process equipment.
Equipment: Hot process vessel and pipework

Clean and prepare the substrate, establish a compatible protective base and build a continuous thermal-control layer around accessible surfaces.

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Equipment ManufacturingEngine and turbocharger components

Engine and Turbocharger High-Temperature Component Protection

Operating problem: High temperature, oil contamination and thermal cycling on engine and turbocharger components.
Equipment: Engine and turbocharger components

Remove deposits and unstable material, prepare the metal surface and use a protective build compatible with heat, cycling and local wear.

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ChemicalStorage tanks, pipework and steel supports

Chemical Tank and Pipe-Rack Corrosion Protection

Operating problem: Rain, industrial atmosphere and local chemical exposure around tanks, pipework and steel supports.
Equipment: Storage tanks, pipework and steel supports

Use condition-based surface preparation, reinforce joints and edges, and apply a continuous barrier suited to the identified exposure.

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Power & Environmental EquipmentBoiler and flue surfaces

Boiler and Flue High-Temperature Wear Review

Operating problem: High-temperature gas, ash particles, thermal cycling and local erosion around boiler and flue surfaces.
Equipment: Boiler and flue surfaces

Remove deposits and unstable material, prepare the metal surface and use a protective build compatible with heat, cycling and local wear.

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Municipal InfrastructureBridge barrier and concrete components

Bridge Concrete Surface Protection

Operating problem: Outdoor rain, traffic contamination and repeated wet-dry exposure on concrete structures.
Equipment: Bridge barrier and concrete components

Repair cracks and weak areas, control moisture and cleanliness, and apply a protection system compatible with the concrete substrate.

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Buildings & Energy EfficiencyBuilding façade and exterior surfaces

Transparent Building-Surface Insulation Application

Operating problem: Strong solar radiation and outdoor weather exposure on roofs, tanks and building surfaces.
Equipment: Building façade and exterior surfaces

Repair defects and corrosion first, then apply a uniform solar-reflective surface with continuous coverage at joints and details.

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PetrochemicalLarge storage tank roof and exterior

Storage Tank Solar-Reflective Application

Operating problem: Strong solar radiation and outdoor weather exposure on roofs, tanks and building surfaces.
Equipment: Large storage tank roof and exterior

Repair defects and corrosion first, then apply a uniform solar-reflective surface with continuous coverage at joints and details.

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Equipment ManufacturingComplex machinery and metal assemblies

Thermal Insulation on Complex Machinery Surfaces

Operating problem: Irregular metal geometry and maintenance access make conventional insulation difficult to install.
Equipment: Complex machinery and metal assemblies

Clean and prepare the substrate, establish a compatible protective base and build a continuous thermal-control layer around accessible surfaces.

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Equipment ManufacturingSolar tracking supports and steel foundations

Outdoor Solar Support Structure Protection

Operating problem: Outdoor exposure combines ultraviolet radiation, rain, windborne dust, temperature changes and moisture at bolted or welded details.
Equipment: Solar tracking supports and steel foundations

Use condition-based surface preparation, reinforce joints and edges, and apply a continuous barrier suited to the identified exposure.

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$Industrial Furnace High-Temperature Functional-Layer Application, Industrial furnace chamber and refractory lining$

SteelIndustrial furnace chamber and refractory lining

Industrial Furnace High-Temperature Functional-Layer Application

Operating problem: Shutdown access, refractory condition, dust, residual heat and the geometry around openings determine the preparation and application sequence.
Equipment: Industrial furnace chamber and refractory lining

Remove deposits and unstable material, prepare the metal surface and use a protective build compatible with heat, cycling and local wear.

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Buildings & Energy EfficiencyMetal factory roof

Steel-Structure Factory Roof Solar-Reflective Application

Operating problem: Large exposed roof areas, joints and weathered substrates receive sustained solar radiation.
Equipment: Metal factory roof

Repair defects and corrosion first, then apply a uniform solar-reflective surface with continuous coverage at joints and details.

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Buildings & Energy EfficiencyLarge arched metal roof

Large Arched Industrial Roof Reflective Coating

Operating problem: Large exposed roof areas, joints and weathered substrates receive sustained solar radiation.
Equipment: Large arched metal roof

Repair defects and corrosion first, then apply a uniform solar-reflective surface with continuous coverage at joints and details.

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Buildings & Energy EfficiencyConcrete and tile roof

Concrete and Tile Roof Reflective Application

Operating problem: Large exposed roof areas, joints and weathered substrates receive sustained solar radiation.
Equipment: Concrete and tile roof

Repair cracks and weak areas, control moisture and cleanliness, and apply a protection system compatible with the concrete substrate.

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Pulp & PaperRecovery boiler tube banks

Alkali Recovery Boiler Internal Condition Inspection

Operating problem: Deposits, slagging and restricted internal passages around recovery-boiler tube banks.
Equipment: Recovery boiler tube banks

Use the images as condition evidence, identify high-risk locations and define cleaning, trial application and maintenance priorities.

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Power & Environmental EquipmentFlue and chimney transition areas

Industrial Flue and Chimney Corrosion Protection

Operating problem: Flue-gas temperature changes, condensation risk, deposits and difficult geometry around joints and transitions.
Equipment: Flue and chimney transition areas

Use condition-based surface preparation, reinforce joints and edges, and apply a continuous barrier suited to the identified exposure.

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Other Industrial ApplicationsCooling-water basin and concrete structure

Industrial Concrete Cooling-Water Structure Protection

Operating problem: Repeated wet-dry exposure, porous concrete, joints and local water retention around industrial cooling-water structures.
Equipment: Cooling-water basin and concrete structure

Repair cracks and weak areas, control moisture and cleanliness, and apply a protection system compatible with the concrete substrate.

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Power & Environmental EquipmentBoiler waterwall tube bank

Boiler Waterwall Spray-Protection Application

Operating problem: Dense tube geometry, welds, restricted spray angles, deposits and staged shutdown work inside the boiler.
Equipment: Boiler waterwall tube bank

Remove deposits and unstable material, prepare the metal surface and use a protective build compatible with heat, cycling and local wear.

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Equipment ManufacturingLED lighting assembly and heat-dissipation components

LED Thermal-Management Comparison Test

Operating problem: Controlled comparison of comparable assemblies under the same power, measurement locations and stabilisation period.
Equipment: LED lighting assembly and heat-dissipation components

Use a paired comparison, document the instruments and ambient condition, wait for stabilisation and report only the observed boundary.

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Equipment ManufacturingSpiral conveyor and material-contact surfaces

Spiral Equipment Wear and Non-Stick Trial

Operating problem: Repeated material contact, friction, adhesion tendency and geometry that makes cleaning and inspection difficult.
Equipment: Spiral conveyor and material-contact surfaces

Prepare a representative trial area, define repair boundaries, control coverage on edges and compare the same operating zone during inspection.

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SteelHigh-temperature process equipment and metal surfaces

High-Temperature Equipment Corrosion Inspection

Operating problem: Heat, oxidation, deposits, old surface layers and restricted access during shutdown inspection.
Equipment: High-temperature process equipment and metal surfaces

Use the images as condition evidence, identify high-risk locations and define cleaning, trial application and maintenance priorities.

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