Thermal Insulation Coatings

DY-22

Thermal Insulation Energy-Saving Coating

Thermal-management materials for equipment, pipework and building assemblies where heat-transfer control is required.

DY-22 DAYU-X

Product overview

Thermal-management materials for equipment, pipework and building assemblies where heat-transfer control is required.

A water-based insulation coating using hollow glass microspheres as the primary functional filler with water-based and inorganic nano binders.

Thermal insulationHeat-loss controlComplex geometry

Problems addressed

Heat loss from pipework and equipmentHot surface temperatureComplex shapes requiring a conformal insulation layer

Selection guidance

When this product direction fits

Thermal-management materials for equipment, pipework and building assemblies where heat-transfer control is required.

How this system differs

This series manages heat transfer; it does not replace a structural repair, leak repair or corrosion-control system where those problems are active.

What must be confirmed

Suitability depends on the actual substrate, medium, concentration, temperature cycle, exposure mode and application window. Final system selection and project-specific instructions require technical review.

Product features and advantages

Low thermal conductivity

Single-component paste

Multiple application methods

Water cleanup

Typical application context

Applications and operating conditions

Power & Energy · Petrochemical & Refining · Industrial Buildings & Logistics: application review for Storage tank · Pipeline · Boiler.

Thermal-management materials for equipment, pipework and building assemblies where heat-transfer control is required. Confirm the substrate, exposure and maintenance access before final selection.

Suitable equipment

Storage tankPipelineBoilerDrying equipmentCold store

Industries

Power & Energy

Petrochemical & Refining

Industrial Buildings & Logistics

Grain, Feed & Agricultural Storage

Substrates and areas

Prepared metal · Sound non-metallic substrates

Operating conditions

-50°C to 450°C stated service range

DY-22

Technical parameters

Only values available in the reviewed product source are shown.

Technical parametersValueSource
Recommended Total Thickness3-15 mm
Full Cure TimeAt least 72 h
Container StateUniform slurry after stirringGB/T 6753.3-1986
AppearanceWhite, colour adjustable; smoothGB/T 1729-1979
Solid Content≥70%GB/T 1725-2007
Density0.6 g/mlGB/T 6750-2007
Hardness1HGB/T 6739-2006
Thermal CyclingNo abnormalityGB/T 9278-2008
Heat Storage Stability30 d; no abnormalityGB/T 6753.3-1986
AdhesionGrade 2GB/T 9286-1998
Water Resistance168 h; no blistering, cracking or delaminationGB/T 1733-1993
Alkali Resistance168 h; no blistering, cracking or delaminationGB/T 9755-2001
Salt Spray Resistance500 h; no blistering, rust, cracking or delaminationGB/T 1771-2007
Aging Resistance1000 h; no blistering, cracking, delamination or obvious discolourationGB/T 23987-2009
Scrub Resistance≥5000 cyclesGB/T 9266-2009
Thermal Conductivity0.040 W/(m·K)GB/T 22588-2008
Theoretical Coverage0.55 kg/m² per 1 mm thicknessFactory test

Project application guidance

01

Confirm substrate condition, contamination, corrosion, defects and access before work starts.

02

Remove oil, dust and loose material; prepare cleanliness and profile to the reviewed product procedure.

03

Check compatibility of retained coatings and complete a representative trial area when the existing system is uncertain.

04

Prepare and mix only according to the product source; do not improvise ratio, thinner or pot life.

05

Build a continuous system in controlled layers, with special attention to edges, welds, joints and shadow zones.

06

Protect the applied area through curing, then inspect continuity, visible defects and recorded source-backed acceptance items.

Source-specific procedure

01

Surface Preparation

Metal to Sa 2.5 or St 3; non-metal substrate dry, sound and free of dust or cracks.

02

Application Environment

5-60°C; relative humidity ≤85%; substrate ≥3°C above dew point.

03

Mixing

Stir the single-component paste thoroughly.

04

Application Tools

Brush, trowel, scraper or texture application.

05

Thickness per Coat

Build in multiple coats; avoid excessive one-pass thickness.

06

Curing

Allow at least 72 h before service.

Packaging, storage and transport

Packaging15 kg/pail
StorageCool, dry and ventilated area; 5-40°C
Shelf Life12 months
TransportKeep sealed

Official product source: Thermal insulation energy-saving coating -50°C to 450°C / DY-22 source document

Quality checks

Check surface-preparation records, environmental conditions, layer continuity, edges, welds and visible defects. Use only acceptance criteria stated in the reviewed product or project documents.

Maintenance and repair

Inspect representative high-risk locations during planned maintenance. Clean the area, identify the cause of damage, feather sound edges and verify compatibility before local repair.

Scope and limitations

Suitability depends on the actual substrate, medium, concentration, temperature cycle, exposure mode and application window. Final system selection and project-specific instructions require technical review.

Technical documents

Documents for project evaluation

TDS, SDS, MSDS, test reports and other project-related technical documents are available based on specific project requirements. Please contact us through WhatsApp.

Request via WhatsApp

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Industries

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DAYU-X

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