High Temperature Protective Coatings

DY-26

High-Temperature Transition Sealer Primer

Protective systems selected for the actual temperature, thermal cycle, substrate and corrosive exposure.

DY-26 DAYU-X

Product overview

Protective systems selected for the actual temperature, thermal cycle, substrate and corrosive exposure.

An inorganic nano-binder coating with boron nitride, rare-earth oxides and nano-silica used to seal pores and provide a transition layer to subsequent high-temperature coatings.

High temperatureCorrosionThermal cycling

Problems addressed

Porosity in thermal-sprayed metal layersPinholes over zinc-rich coatingsPoor transition adhesion to high-temperature topcoats

Selection guidance

When this product direction fits

Protective systems selected for the actual temperature, thermal cycle, substrate and corrosive exposure.

How this system differs

The selection is driven by documented service temperature, thermal cycling and corrosive exposure rather than temperature alone.

What must be confirmed

Suitability depends on the actual substrate, medium, concentration, temperature cycle, exposure mode and application window. Final system selection and project-specific instructions require technical review.

Product features and advantages

Penetrates and seals pores

Creates a dense transition layer

Improves intercoat connection

Suitable for metal and non-metal substrates listed in source

Typical application context

Applications and operating conditions

Power & Energy · Steel · Petrochemical & Refining: application review for Thermal-sprayed metal · High-temperature equipment · Industrial kiln.

Protective systems selected for the actual temperature, thermal cycle, substrate and corrosive exposure. Confirm the substrate, exposure and maintenance access before final selection.

Suitable equipment

Thermal-sprayed metalHigh-temperature equipmentIndustrial kiln

Industries

Power & Energy

Steel

Petrochemical & Refining

Industrial Equipment

Substrates and areas

Zinc or aluminium spray layers · Inorganic zinc coatings · Refractory and metal substrates

Operating conditions

-50°C to 1350°C stated service range

DY-26

Technical parameters

Only values available in the reviewed product source are shown.

Technical parametersValueSource
Recommended Dry Film ThicknessApproximately 30 μm for zinc-rich sealing application
Touch Dry Time≤1 h at 25±1°C
Hard Dry Time≤24 h at 25±1°C
AppearanceWhite or semi-transparentProduct source
Density1.2-1.4 g/mlProduct source
AdhesionGrade 1GB/T 1720
Fineness≤45 μmGB/T 1724
Viscosity20-25 s (No. 4 cup)GB/T 1723
Drying TimeTouch dry ≤1 h; hard dry ≤24 h at 25±1°CGB/T 1728
Alkali Resistance48 h; no blistering, cracking or rust spotsGB/T 9755
Artificial Aging Resistance600 h; no blistering, peeling or crackingGB/T 9755
Water Resistance96 h; no abnormalityGB/T 9755
Low-Temperature Stability3 cycles, no deteriorationGB/T 9755
Temperature Change Resistance5 cycles, no abnormalityGB/T 9755

Project application guidance

01

Confirm substrate condition, contamination, corrosion, defects and access before work starts.

02

Remove oil, dust and loose material; prepare cleanliness and profile to the reviewed product procedure.

03

Check compatibility of retained coatings and complete a representative trial area when the existing system is uncertain.

04

Prepare and mix only according to the product source; do not improvise ratio, thinner or pot life.

05

Build a continuous system in controlled layers, with special attention to edges, welds, joints and shadow zones.

06

Protect the applied area through curing, then inspect continuity, visible defects and recorded source-backed acceptance items.

Source-specific procedure

01

Surface Preparation

Metal to Sa 2.5 or St 3 with 20-30 μm roughness; non-metal substrate dry, sound and clean.

02

Application Environment

Normally ≥10°C; substrate ≥3°C above dew point; relative humidity ≤85%.

03

Mixing

For two-component form, mix as instructed on the product label, mature 10 minutes, then filter through 60-80 mesh.

04

Application Tools

Brush, airless spray or air-assisted spray.

05

Recoat Time

Apply the next coating after the sealer is hard dry.

06

Precautions

Begin coating promptly after substrate preparation, generally within 8 hours.

Packaging, storage and transport

Packaging15 kg/pail
StorageCool, dry and ventilated area
Shelf Life12 months unopened
TransportKeep original packaging closed

Official product source: High-temperature transition sealing coating / DY-26 PDF

Quality checks

Check surface-preparation records, environmental conditions, layer continuity, edges, welds and visible defects. Use only acceptance criteria stated in the reviewed product or project documents.

Maintenance and repair

Inspect representative high-risk locations during planned maintenance. Clean the area, identify the cause of damage, feather sound edges and verify compatibility before local repair.

Scope and limitations

Suitability depends on the actual substrate, medium, concentration, temperature cycle, exposure mode and application window. Final system selection and project-specific instructions require technical review.

Technical documents

Documents for project evaluation

TDS, SDS, MSDS, test reports and other project-related technical documents are available based on specific project requirements. Please contact us through WhatsApp.

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DAYU-X

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