Wear Resistant & Anti-Corrosion Coatings

DY-15

High-Temperature Wear-Resistant Ceramic Coating

Protective coating systems for equipment exposed to abrasion, particle erosion and combined corrosive service.

DY-15 DAYU-X

Product overview

Protective coating systems for equipment exposed to abrasion, particle erosion and combined corrosive service.

A highly cross-linked epoxy and organosiloxane coating filled with inorganic fibres, alumina, silicon carbide, zirconia and boron nitride for surfaces subject to repeated wear and corrosion.

WearErosionCorrosion

Problems addressed

Particle abrasionErosive material flowWear combined with corrosive exposure

Selection guidance

When this product direction fits

Protective coating systems for equipment exposed to abrasion, particle erosion and combined corrosive service.

How this system differs

Unlike a general anti-corrosion coating, this series is selected where particle movement, abrasion or impact is a primary design factor.

What must be confirmed

Suitability depends on the actual substrate, medium, concentration, temperature cycle, exposure mode and application window. Final system selection and project-specific instructions require technical review.

Product features and advantages

Hard ceramic-filled protective layer

Resistance to abrasion and particle erosion

Dense barrier against corrosive media

Suitable for metallic and non-metallic substrates described in the source document

Typical application context

Applications and operating conditions

Cement · Power & Energy · Mining & Bulk Materials: application review for Bucket elevator · Silo and hopper · Dust collection equipment.

Protective coating systems for equipment exposed to abrasion, particle erosion and combined corrosive service. Confirm the substrate, exposure and maintenance access before final selection.

Suitable equipment

Bucket elevatorSilo and hopperDust collection equipmentScrubberChimney and flue

Industries

Cement

Power & Energy

Mining & Bulk Materials

Chemical & Fertilizer

Substrates and areas

Internal wear zones · Material-contact surfaces · Equipment shells

Operating conditions

Frequent wear · Particle erosion · Combined wear and corrosion

DY-15

Technical parameters

Only values available in the reviewed product source are shown.

Technical parametersValueSource
Mixing Ratio9:1 by weight (base:hardener)
Recommended Dry Film Thickness95 μm
Touch Dry Time≤2 h at 25±1°C
Hard Dry Time≤24 h at 25±1°C
Full Cure Time7 days
AppearanceGrey or blackProduct source
Service TemperatureBelow 150°C for the organic form; below 800°C for the organic-inorganic formProduct source
Density1.6 g/mlProduct source
Solid Content65% by volumeProduct source
Theoretical Coverage2.5 m²/kg at 95 μmProduct source
Fineness≤80 μmGB/T 1724
Viscosity40-50 s at 25°C (No. 4 cup)GB/T 1723
AdhesionGrade 1GB/T 1720
Drying TimeTouch dry ≤2 h; hard dry ≤24 h at 25±1°CGB/T 1728
Hardness8HGB/T 6739
Salt Spray Resistance1000 h; no blistering, cracking or rust spotsGB/T 1771
Aging Resistance1000 h; no blistering, cracking or chalkingGB/T 14522
Chemical Resistance10% H₂SO₄ 30 d; 10% NaOH 30 d; 3% NaCl 30 d; film intact and unchangedGB/T 1763
Freeze-Thaw ResistancePassed: −20±2°C, room temperature and 70±2°C for 6 h each, 5 cyclesSY/T 0320

Project application guidance

01

Confirm substrate condition, contamination, corrosion, defects and access before work starts.

02

Remove oil, dust and loose material; prepare cleanliness and profile to the reviewed product procedure.

03

Check compatibility of retained coatings and complete a representative trial area when the existing system is uncertain.

04

Prepare and mix only according to the product source; do not improvise ratio, thinner or pot life.

05

Build a continuous system in controlled layers, with special attention to edges, welds, joints and shadow zones.

06

Protect the applied area through curing, then inspect continuity, visible defects and recorded source-backed acceptance items.

Source-specific procedure

01

Surface Preparation

Abrasive blast steel to Sa 2.5 with 30-60 μm surface roughness; local repair to St 3.

02

Application Environment

5-60°C; relative humidity ≤85%; substrate at least 3°C above dew point.

03

Mixing

Mechanically mix base and hardener at 9:1 by weight for 3-5 minutes.

04

Application Tools

Brush, roller, air spray or airless spray.

05

Curing

Touch dry 2 h, hard dry 24 h, full cure 7 days.

06

Precautions

Apply promptly after surface preparation and avoid overnight exposure before coating.

Packaging, storage and transport

PackagingTwo-component, 20 kg/pail
StorageDry, cool area; protect from sunlight and heat; 5-40°C
Shelf Life12 months unopened
TransportKeep sealed and within the stated storage range

Official product source: High-temperature wear-resistant anticorrosion ceramic coating -50°C to 800°C / DY-15 source document

Quality checks

Check surface-preparation records, environmental conditions, layer continuity, edges, welds and visible defects. Use only acceptance criteria stated in the reviewed product or project documents.

Maintenance and repair

Inspect representative high-risk locations during planned maintenance. Clean the area, identify the cause of damage, feather sound edges and verify compatibility before local repair.

Scope and limitations

Suitability depends on the actual substrate, medium, concentration, temperature cycle, exposure mode and application window. Final system selection and project-specific instructions require technical review.

Technical documents

Documents for project evaluation

TDS, SDS, MSDS, test reports and other project-related technical documents are available based on specific project requirements. Please contact us through WhatsApp.

Request via WhatsApp

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DAYU-X

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