When this product direction fits
Protective coating systems for equipment exposed to abrasion, particle erosion and combined corrosive service.
Wear Resistant & Anti-Corrosion Coatings
DY-16
Ultra-High-Temperature Wear-Resistant Ceramic Coating
Protective coating systems for equipment exposed to abrasion, particle erosion and combined corrosive service.
Product overview
Protective coating systems for equipment exposed to abrasion, particle erosion and combined corrosive service.
A modified organosilicon and low-melting amorphous glass coating with zirconia, boron nitride, silicon carbide and ceramic fillers.
Problems addressed
High-temperature wearThermal shockOxidation and corrosion at high temperature
Selection guidance
How this system differs
Unlike a general anti-corrosion coating, this series is selected where particle movement, abrasion or impact is a primary design factor.
What must be confirmed
Suitability depends on the actual substrate, medium, concentration, temperature cycle, exposure mode and application window. Final system selection and project-specific instructions require technical review.
Product features and advantages
Ceramic film formation at elevated temperature
High hardness
Thermal shock resistance
Chemical resistance stated in source
Typical application context
Applications and operating conditions
Power & Energy · Steel · Petrochemical & Refining: application review for Waterwall tube · Economizer · Superheater tube.
Protective coating systems for equipment exposed to abrasion, particle erosion and combined corrosive service. Confirm the substrate, exposure and maintenance access before final selection.
Suitable equipment
Industries
Power & Energy
Steel
Petrochemical & Refining
Industrial Equipment
Substrates and areas
Prepared high-temperature metal surfaces
Operating conditions
800°C to 1750°C product range stated in source title
DY-16
Technical parameters
Only values available in the reviewed product source are shown.
Technical parametersValueSource
Pot Life5-8 h where hardener is used
Recommended Dry Film Thickness90 μm
Touch Dry Time2 h
Hard Dry Time24 h
Container StateUniform after stirring, without lumpsGB/T 3186-2006
AppearanceBlack or grey; smooth filmGB/T 9761-2008
Solid Content≥65%GB/T 1725-2007
Density1.6 kg/LGB/T 6750-2007
Flexibility1 mmGB/T 6724-2007
Impact Resistance≥50 cmGB/T 1732-1993
Hardness5HGB/T 6739-2006
AdhesionGrade 2GB/T 1720-1979
Fineness≤30 μmGB/T 6753.1-2007
Viscosity40-50 s (No. 4 cup)GB/T 6753.4-1998
Salt Spray Resistance25°C, 5% NaCl, 1000 h; no blistering, rust, cracking or delaminationGB/T 1771-2007
Water Resistance25°C, 1000 h; no blistering, rust, cracking or delaminationGB/T 1733-1993
Acid Resistance25°C, 10% H₂SO₄ 7 d and 10% HCl 7 d; no blistering, rust, cracking or delaminationGB/T 9274-1988
Alkali Resistance25°C, 10% NaOH, 7 d; no blistering, rust, cracking or delaminationGB/T 9274-1988
Damp Heat Resistance47°C, RH 96%, 1000 h; no blistering, rust, cracking, delamination or obvious discolourationGB/T 1766-2008
Theoretical Coverage0.25 kg/m² at 90 μmFactory test
Project application guidance
Confirm substrate condition, contamination, corrosion, defects and access before work starts.
Remove oil, dust and loose material; prepare cleanliness and profile to the reviewed product procedure.
Check compatibility of retained coatings and complete a representative trial area when the existing system is uncertain.
Prepare and mix only according to the product source; do not improvise ratio, thinner or pot life.
Build a continuous system in controlled layers, with special attention to edges, welds, joints and shadow zones.
Protect the applied area through curing, then inspect continuity, visible defects and recorded source-backed acceptance items.
Source-specific procedure
Surface Preparation
Abrasive blast to Sa 2.5 with 30-60 μm roughness; local repair to St 3.
Application Environment
5-60°C; relative humidity ≤85%; substrate ≥3°C above dew point.
Mixing
Mechanically stir; if a hardener is supplied, add slowly and mix for 3-5 minutes according to the product label.
Application Tools
Brush, roller, air spray or airless spray.
Curing
Touch dry 2 h; hard dry 24 h.
Precautions
Confirm the supplied packaging form and label instructions before mixing.
Packaging, storage and transport
PackagingSingle-component form stated in source; 20 kg/pail
StorageDry, cool area away from sunlight, heat and ignition sources; 5-40°C
Shelf Life12 months unopened
TransportMaintain 5-40°C
Official product source: High-temperature wear-resistant anti-corrosion ceramic coating 800-1750°C / DY-16 source document
Quality checks
Check surface-preparation records, environmental conditions, layer continuity, edges, welds and visible defects. Use only acceptance criteria stated in the reviewed product or project documents.
Maintenance and repair
Inspect representative high-risk locations during planned maintenance. Clean the area, identify the cause of damage, feather sound edges and verify compatibility before local repair.
Scope and limitations
Suitability depends on the actual substrate, medium, concentration, temperature cycle, exposure mode and application window. Final system selection and project-specific instructions require technical review.
Technical documents
Documents for project evaluation
TDS, SDS, MSDS, test reports and other project-related technical documents are available based on specific project requirements. Please contact us through WhatsApp.
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Industries
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